Used Electric Forklift South Dakota - Electric forklift models do not rely on combustion engines but use an electric motor instead. The electricity source is derived from either a fuel cell or internal industrial batteries. Internal batteries often provide the electrical source. They are capable of being recharged by connecting the battery to a source that is electrically compatible. These rechargeable batteries are lead-acid or lithium-ion battery. Electrical production by means of a fuel cell is similar to a battery source but cannot be recharged by connecting to an electrical source, instead requiring refueling.
Electrical forklifts perform the same types of jobs as internal combustion engine forklifts. Both models utilize two power horizontal forks to load, transport and unload items. The main difference between these different forklift models is their source of power. Typically, electric forklift models are used indoors in warehouses and similar facilities that cannot rely on internal combustion engines due to interior air quality.
Electric Forklift Classifications
The electric forklift truck can fall into one or more forklift truck classifications. They are:
1. Class 1: Electric Motor Rider Trucks
These forklifts can have pneumatic or cushion tires. Pneumatic tires are used on forklifts primarily operated outdoors in dry areas and on uneven surfaces whereas cushion tires are better on forklifts used primarily indoors, on smooth surfaces.
2. Class 2: Electric Motor Narrow Aisle Trucks
These types of forklifts operate in very narrow aisles, where space is limited. This allows for maximum use of storage space. Class 2 forklifts have a modified design to minimize the amount of space taken up by the forklift.
3. Class 3: Electric Motor Hand or Hand-Rider Trucks
These forklifts are hand-controlled, which means they do not ride on the forklift but rather is positioned in front of the forklift. The operator controls the forklift using a steering tiller.
4. Class 6: Electric and Internal Combustion Engine Tractors
This classification includes forklifts that allow for a broad application use. In the electric forklift version, they are usually used for indoor use or dry outdoor use.
The types of forklift trucks that are usually electrically powered include: electric counterbalanced trucks, pallet jacks, scissor lifts, rider low lift trucks, order pickers, cushion tire forklifts, rider low stacker, reach truck, walkie low lift trucks, towing tractor trucks and walkie low stackers.
Sources of Electricity for Electric Forklifts
Mostly, electric forklift models are used for interior applications on even, flat floors. Battery operated forklifts stop the emission of dangerous gases and are preferred for interior locations including food-processing facilities and healthcare. Forklifts that rely on fuel cells produce zero emissions, making them popular in refrigerated warehouses since their performance is not affected by lower temperatures the way batteries are.
Lead-acid battery
The most popular type of rechargeable battery is lead-acid models. Their capacity to supply high current surges allows for a significant ratio of power-to-weight. This, coupled with its affordability, make lead-acid batteries a popular option for use in electric forklift trucks. It’s important to know that lead-acid batteries can possibly freeze during frigid temperatures and this type of battery requires on-going maintenance.
Lithium-ion Battery
Another type of rechargeable battery used in electric forklift trucks is lithium-ion or li-ion batteries. The main drawback of lithium-ion batteries is that they can be a safety hazard since they contain a flammable electrolyte that, if incorrectly charged or damaged can cause explosions and fires. Additionally, Li-ion batteries cost more compared to lead-acid batteries initially; although they need zero maintenance and provide better efficiency compared to lead-acid batteries. Lithium-ion batteries are also able to operate over a greater temperature range with higher energy densities than lead-acid batteries.
Fuel Cell
Forklifts that rely on fuel-cell power feature some benefits of both internal combustion and battery-operated forklift trucks. Like forklifts powered by battery, fuel cell power produces no local emissions. Fuel cell power efficiency is only forty to fifty percent which is roughly half as much as lithium- ion batteries. Conversely, fuel cell power provides more energy density, translating to longer running time for electric forklift trucks. Fuel cell powered forklifts also have the advantage of performing better in lower temperatures as lithium-ion batteries. For this reason, fuel cell powered forklifts are often preferred for use in colder temperatures, such as refrigerated warehouses.
Fuel cells are different from batteries in that they require a source of fuel to produce electrical current and so require refueling. However, they can be refueled in about three minutes, whereas batteries take much longer to recharge. It is beneficial for businesses that rely on many forklifts that operate numerous shifts to use fuel cell models since they don’t have the same downtime for charging batteries.
Pros and Cons of Electrically Powered Forklifts
Advantages of Electric Forklifts
When a lift capacity doesn’t have to be greater than 12,000 lbs. electric forklift trucks are often a better option compared to combustion engine forklift trucks. There are many factors to consider in each specific application in order to determine whether an electric forklift is the best option. It is necessary to discover the pros and cons of internal combustion engine forklift models versus electric forklift models prior to making a decision.
Certain advantages of the different types of forklift models are discussed below.
1. Battery-powered electric forklift models have lower operating costs due to the increasing cost of fuel required constantly by internal combustion models.
2. The cost of electricity is more predictable and more stable compared to combustible fuel; making electric forklifts a better choice when taking budgets and operating expenses into account.
3. Battery powered electric forklifts also allow for recharging at charging stations. This eliminates the necessity for fuel transportation and fuel storage, both at the worksite and onboard the forklift itself.
4. Electrical forklifts, both battery and fuel cell powered, produce no emissions or noise pollution. The only exception to this is the noise associated with the necessary back-up alarm. However, that is characteristic of internal combustion engine forklifts as well.
5. Operator equipment and fatigue is reduced in electric forklift models thanks to the automatic braking technology.
6. Electric forklifts boast greater intervals between maintenance compared to internal combustion engine models. This is mainly because there are less moving parts required by a fuel cell or battery-powered forklift model.
Disadvantages of Electric Forklifts
For many of the reasons listed above, forklifts powered by electrical means have been more popular than power by internal combustion engines in recent years. However, there are still several applications that make electrical forklifts a less practical option. Key disadvantages of the electric forklifts in comparison to internal combustion engine are discussed below.
1. Since electric forklifts have a lift capacity of approximately 12,000 lbs. many jobs still choose to use an internal combustion model where there are heavy lifting requirements, even when they are only occasionally needed.
2. Facilities require recharging stations to accommodate electric forklift trucks. If there are none currently installed, this will cost significantly more.
3. Battery life can be affected by improper charging. They need to be regularly monitored to ensure they are not being charged too frequently or infrequently.
4. Electric forklift trucks are also initially more expensive than internal combustion engine forklifts.
5. Older facilities may require electrical upgrades for increased voltage systems to power battery forklifts.
6. Battery-powered units may rely on machinery to lower and lift the heavy replacement batteries during replacement.
Electric forklift trucks have a wide range of benefits. They may not be adequate in certain working environments due to their weather and weight restrictions so check your job list accordingly.
Electric Forklift PDF
